Inventory & Production OS for Manufacturing

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Operations

Real-time inventory tracking, production forecasting, and compliance automation for multi-plant manufacturing.

78% → 99%

Inventory Accuracy

-40%

Production Delays

-85%

Compliance Reporting Time

Overview

A manufacturing firm operating multiple plants needed real-time inventory tracking, production forecasting, and compliance automation to replace outdated ERP modules and spreadsheet-driven processes. ERP modernization was achieved without replacing the ERP.

Challenges

Legacy ERP with no API

Inventory inconsistencies between plants

Manual production forecasting

Compliance reporting requiring manual consolidation

No real-time visibility into raw materials or capacity

What We Delivered

Python microservices with PostgreSQL data layer

Automated ingestion from ERP through custom connectors

Real-time inventory engine with item-level tracking

Automated reorder triggers with FIFO/FEFO compliance

AI production forecasting with scenario simulations

Custom Next.js application for production scheduling

Multi-plant operational visibility dashboard

Tech Stack

Python, PostgreSQL, Redis, Next.js, Azure Functions, Azure Blob Storage

Results

78% → 99%

Inventory Accuracy

-40%

Production Delays

-85%

Compliance Reporting Time

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Manufacturing OS Case Study | Operations Automation